NexaTwin

LiveTwin with real-time data in the digital twin for
machines and systems

With NexaTwin's LiveTwin, the digital twin becomes a real-time view of your machine or system. States, signals, and correlations become directly visible on the model, allowing diagnosis, troubleshooting, and restart to run faster, more understandably, and more efficiently.

Overview

Real-time transparency for diagnosis, operation and restart

With LiveTwin, current system states are directly visible in the digital twin. Signals, status information, and logical correlations can be observed on the model, allowing operators, maintenance personnel, and project stakeholders to understand more quickly what is currently happening in the real plant. This is particularly valuable when faults need to be located, system states checked, or restarts prepared. The digital twin thus becomes an operational view of the real plant and significantly enhances daily operational work.

Core Functions

Functions of LiveTwin at a glance

Real-time view of plant components
Follow up
Real-time view of plant components
The digital twin displays the current status of the real machine or system directly on the model and makes changes to axes, cylinders, or sensors visually comprehensible.
Present signals and relationships clearly
Understand
Present signals and relationships clearly
Instead of just seeing individual signals or messages, states become visible in their spatial and functional context. This improves overall understanding of operations.
Accelerate troubleshooting and diagnosis
Visualize
Accelerate troubleshooting and diagnosis
Faults can be classified more quickly because affected areas, statuses, and signals can be directly visualized.
Targeted restart support
Rate
Targeted restart support
After malfunctions or downtimes, LiveTwin helps to assess the current state of the plant more quickly and to prepare for a more structured restart.
Your Benefits

Why LiveTwin Pays Off in Projects and Operations

Current states, signals, and processes of the real plant become live visible and understandable in the digital twin.

Understandable
Understand system statuses faster
Instead of seeing individual pieces of information, signals and states are directly and visually comprehensible in the digital twin. This improves understanding of the system during operation.
Direct
Significantly speed up troubleshooting
Faults can be located and classified more quickly. This saves time and reduces downtimes.
Faster
Better prepare for the restart
After disturbances or interruptions, LiveTwin helps to check statuses more quickly and to restart the plant in a more structured manner.
More secure
Easier transfer of operational knowledge
Real-time visual representation facilitates onboarding, coordination, and knowledge transfer within the team and reduces dependency on individuals.
Focused
More efficient operations
Because real-world conditions are directly visible in NexaTwin, personnel can react faster and make more informed decisions.
Typical Applications

Typical Applications for LiveTwin

The LiveTwin is particularly suitable for plants and machines where current statuses need to be quickly understood, malfunctions efficiently analyzed, and restarts safely prepared.

Examples:

  • Real-time visual display of system statuses during operation

  • Faster troubleshooting for malfunctions and unclear conditions

  • Support for recommissioning after shutdown or failure

  • Improved comprehensibility for operators, maintenance personnel, and service teams

  • Knowledge transfer and training of new employees on complex systems
User

Who the LiveTwin is particularly relevant for

This module is particularly interesting for:

  • Plant operators

  • Production Managers

  • Maintenance Technician / Service Engineer

  • Shift Manager / Technical Lead

  • Mechanical Engineer with a focus on Operations and Service

  • Teams that want to reduce downtimes and better secure knowledge in the company
Integration into NexaTwin

LiveTwin as a bridge between virtual preparation and real operation

While Layout Manager, Mechanic Validation, and Software Validation primarily support preparation, testing, and virtual commissioning, LiveTwin brings the digital twin into real plant operation. This shifts the focus from preliminary validation to operational use: states, signals, and correlations become visible in real-time, aiding in diagnosis, restart, and daily plant operations. On this basis, the integrated HMI can take the next step, directly combining operation and visualization.

Nächster Schritt

Experience real-time data live in the digital twin

Learn how to visualize your plant's statuses, signals, and relationships in real-time with NexaTwin LiveTwin, and significantly accelerate diagnostics, troubleshooting, and restarts.

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