Preview Twin for Assembly Processes

Digitally simulate, move, and validate O-ring assembly

Plan, program, and test an O-ring assembly as a digital twin. NexaTwin makes sensor states, cylinder movements, and assembly sequences visible early on and intuitively experienceable – ideal for training, engineering, layout review, mechanical validation, and software validation in a secure simulation environment.
Enthaltene Komponenten
Sensors Cylinders Conveyor Technology
Jetzt auswählen Angebot anfragen Preis: €229,99 EUR

NexaTwin in Action

See in a few seconds how sensors, cylinders, and assembly movements interact in digital O-ring assembly.

Understanding the Assembly Process

Motions, states, and process steps are directly comprehensible in the digital model.

Verify Interfaces

PLC communication and variable logic can be tested and validated early on.

Accelerate training

Processes, diagnostics, and malfunctions can be practiced safely and reproducibly.

Product Overview

The digital twin enables a clear and structured representation of process flows, allowing functions, signal flows, and interdependencies to be quickly grasped.

Digitaler Zwilling für Montage, Bewegungssimulation und Validierung

This NexaTwin simulates a practical O-ring assembly using typical automation technology components. Users can observe how sensors, cylinders, and material feeding interact in the assembly process, and understand mechanical sequences and control responses in a safe digital environment. This makes the twin suitable for training, engineering, virtual commissioning, and validation.

Beinhaltet

  • Drive technology for material feed mapping [[SEW Movimot]]
  • Sensor technology for status, position, and process monitoring [[Manufacturer-independent]]
  • Grippers for gripping, handling, and transfer processes [[Manufacturer-independent]]
  • Visualization of machine layout, movements, and signal states [[NexaTwin]]     
  • Pre-built variable tables for PLC connection [[Included in documentation]]  
  • PLC template project for a quick start [[TIA V17 | TIA V20 | Studio5000]]    

Geeignet für

  • Students of automation technology
  • Technicians & electricians who want to further their education in the field of PLC
  • Companies that want to professionally train their programming staff (apprentices / juniors)
  • Training centers in the field of automation technology
Shop-Information
€229,99
industry / Unlimited
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Scope of delivery

You receive a ready-to-use digital twin of the O-ring assembly, including a simulation model for sensors, cylinders, and assembly movements. It includes the usable NexaTwin functions Layout Manager, Mechanic Validation, and Software Validation, enabling a quick start in presentation, training, and validation.

Technical Requirements

Siemens Control Environment

  • S7-PLCSIM Advanced [[Simulated Siemens PLC]]
  • TIA Portal V17 or higher [[Configuration environment]]

Rockwell Control Environment

  • FactoryTalk Echo [[Simulated Rockwell PLC]]
  • Studio5000 [[Configuration environment]]

PC or Training Workstation

  • The simulation and control software must be executable on a suitable computer. [[Test the technical requirements with our free preview digital twin]]

Bestandteile

Enthaltene Funktionseinheiten und Technologien des digitalen Zwillings.
Sensors
Sensors
Cylinders
Cylinders
Conveyor Technology
Conveyor Technology

Your Advantages at a Glance

Surveying system – Digital Twin (NexaTwin) | Simulation & Validation | NexaSwift

Making processes visible

Conveyor technology, axes, and sensor systems are clearly displayed in the digital twin. This makes loading processes, movements, and states easier to understand and explain.

Practice-oriented training

Learners work on a realistic assembly process with sensors, cylinders, and visible motion sequences. This makes automation tangible without requiring a real production line.

Accelerate validation

Layout, mechanics, and software can be tested early and presented clearly. This reduces risks, shortens coordination efforts, and facilitates the preparation of training, engineering, and commissioning.
Anwendungsfälle

Typical Applications

Nutzen Sie den digitalen Zwilling der O-Ring Montage für Automatisierungstraining, Software Validation, virtuelle Inbetriebnahme, Diagnoseübungen und die Präsentation von Montageabläufen. Besonders geeignet ist das System, wenn reale Anlagen nicht verfügbar sind oder technische Abläufe vorab sicher geprüft werden sollen.

Kaufentscheidung

Why This Training Twin Makes Sense

NexaTwin makes assembly processes visible and understandable. Instead of merely explaining mechanics, sensor technology, and control logic theoretically, users can directly observe how sensors, cylinders, and motion sequences interact. This improves learning outcomes, accelerates validation, and creates greater confidence in handling automated assembly systems.

Product Images

Visualizations and views of the digital twin.

Surveying system – Digital Twin (NexaTwin) | Simulation & Validation | NexaSwift
Nächster Schritt

Digitally validate O-ring assembly

Start with a realistic digital twin and test sensors, cylinder movements, and assembly processes in a safe simulation environment. This way, the layout, mechanics, and control reactions become understandable, presentable, and verifiable early on.

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